Jan 2012 · Multimedia · Daniel T. Jones

Eric Buehrens, COO and Alice Lee, Vice President Business Transformation of Beth Israel Deconess Medical Center present “Redesigning Complex Processes: Emabling Lean Patient Journeys and Supply Streams” at the Lean … Read More ›

Jan 2012 · Multimedia · Daniel T. Jones

Jim Womack, Senior Advisor to the Lean Enterprise Institute presents the opening speech at the Lean Summit 2011 ran by the Lean Enterprise Academy - For further videos and learning … Read More ›

Event Date

9 May 2012 - 11 May 2012

Host

Lean Enterprise Australia

Download Event Flyer »

More Information »

Event Date

27 March 2012 - 28 March 2012

Host

Institut Lean France

Download Event Flyer »

More Information »

Event Date

19 March 2012 - 21 March 2012

Host

Lean Management Instituut

Download Event Flyer »

More Information »

Dec 2011 · Article · Tomasz Koch

This year Lean Enterprise Institute Poland hosted a record number of almost 350 guests. The organizers of this event put every effort into making this Conference a source of the … Read More ›

Event Date

7 March 2012 - 8 March 2012

Host

Lean Enterprise Institute

More Information »

By Dan Jones and , Jim Womack, with D. Brunt, M. Lovejoy · Released 2011

An expanded 2nd edition of the workbook Seeing the Whole

In response to feedback asking for examples in other sectors and questions about how to understand costs more accurately, five essays have been added to the book for this new edition. These essays demonstrate how real companies have taken on the challenge of improving their extended value streams working in collaboration with their suppliers and customers.

The new essays for the book are:
- Spreading value-stream thinking from manufacturers to final customers through service providers—extending the wiper example. This extends the value-stream analysis in the first edition—using the same example of a windshield wiper—through the auto service system to the end customer.
- Applying extended value-stream thinking to retail—a look at the Tesco story. This follows the path of an individual product through a complex retail channel from manufacturer to end customer.
- Learning to use value-stream thinking collaboratively with suppliers and customers. This essay demonstrates how a second-tier supplier convinced much larger partners to embrace collaborative thinking about their shared value stream.
- Product costing in value-stream analysis. An essay on adding realistic costing to value streams to more accurately understand total cost.
- Seeing and configuring the global value stream. This essays shows how a manufacturer can analyze all of the value streams in a complex supply network

When the first edition of Seeing the Whole was published in 2003, the world was in a mad rush to outsource and offshore in pursuit of suppliers with drastically lower piece prices. Today the situation is very different; currencies have shifted, labor costs in many low-wage countries have risen, and the potential for squeezing further price reductions from suppliers is largely exhausted. What’s more, high product quality and rapid response to changing customer demands have proved elusive along unwieldy, opaque supply streams. Seeing the Whole Value Stream provides managers with a proven method for understanding and improving the value-creating process that suppliers share with customers.

By identifying all the steps and time required to move a typical product from raw materials to finished goods, the authors show that nearly 90 percent of the actions and 99.9 percent of the time required for the value stream’s current state create no value. In addition, the method clearly shows demand amplification of orders as they travel up the value stream, steadily growing quality problems, and steadily deteriorating shipping performance at every point up stream from the customer.

Applying the method to a realistic example, the authors show how four firms sharing a value stream can create a win-win-win-win future in which everyone, including the end consumer, can be better off.
The workbook goes step-by-step through an improvement process that converts the traditional value stream of isolated, compartmentalized operations into an ideal future-state value stream in which value flows from raw materials to customer in just 6 percent of the time previously needed. The dramatically improved value stream also eliminates unnecessary transport links, inventories, and handoffs, the key drivers of hidden connectivity costs.

The information in the 108-page book is supported by multiple diagrams, charts, and maps.

The main sections of the book are:
Getting Started
The Current-State Map
The Extended Value Stream
Future States 1 & 2
Ideal State
Perspectives on Extended Value Streams: 5 essays

Order Now »

Nov 2011 · Article · Boaz Tamir

On the eve of Thursday, July 15, 2011 I walked down Rothschild Boulevard towards the Mann Auditorium. Israel’s richest gathered to listen to a series of Beethoven piano concertos played … Read More ›

Sep 2011 · Article · Tomasz Koch

This article is a kind of report presenting the last 10 years of Lean Management development in Poland and forecasts for the future. It contains analyses of the interest in … Read More ›